Industry Solutions
Aerospace & Defense Cable Assembly Manufacturing
High-reliability aerospace cable assemblies and wire harness solutions engineered for avionics, defense systems, satellites, UAVs, and mission-critical aerospace applications.
Built assembly
Avionics & defense harness
Industry Overview
Precision-engineered aerospace cable assemblies and wire harness systems for commercial aviation, military platforms, space programs, and advanced defense technologies. Designed for mission-critical performance, our solutions meet demanding aerospace specifications while ensuring long-term reliability, signal integrity, and environmental resistance.
Leveraging advanced manufacturing capabilities and stringent quality assurance processes, we deliver custom cable assembly solutions for avionics, radar systems, communication equipment, flight controls, satellites, and unmanned systems. Every assembly undergoes rigorous inspection and testing to ensure compliance with aerospace and defense industry requirements.
Technical Requirements
- Temperature Range
- -65°C to +200°C
- Wire Specifications
- M22759, MIL-W-16878
- Quality Standard
- AS9100 aligned
- Testing
- Per MIL-STD-810 requirements
Aerospace explained
Avionics paths that must not fail
Shielded harnesses move power and data between the avionics bay, wing systems, and line-replaceable units under strict weight and EMI rules.
Application view
Airframe wiring paths
- 01
Avionics bay
Central computers and power distribution.
- 02
Shielded trunk
EMI-protected loom along the airframe.
- 03
LRU / wing
Connects actuators, sensors, and flight systems.
VezeWire builds the cables and harnesses that make this path production-ready, with testing and documentation for OEM programs.
On the application
Shielded avionics harnesses built for flight-critical duty.
Shielding · weight · flight-critical reliability
Industry Challenges We Address
Extreme environmental conditions (-65°C to +200°C)
High altitude and low-pressure operation
Vibration, shock, and mechanical stress resistance
Weight optimization for aircraft applications
EMI/RFI shielding for avionics systems
Military specification compliance
Our Solutions
Aerospace-grade wire and cable materials (M22759, MIL-W-16878)
Lightweight, high-performance designs
Environmental sealing for extreme conditions
EMI/RFI shielding and grounding solutions
Maximum insulation resistance under extreme voltages
Precision crimping per AS50881
100% continuity testing and manual dimension and visual inspection
Complete material certification and traceability
Typical Applications
Quality Standards for Your Industry
We understand the critical nature of your applications and maintain rigorous quality control processes aligned with industry-specific standards and regulatory requirements.
Certified Quality
ISO 13485:2016 and ISO 9001:2015 quality management systems
100% Testing
100% continuity testing and manual dimension and visual inspection
Full Traceability
Material certification and documentation
Ready to Discuss Your Industry Requirements?
Our engineering team has extensive experience with industry-specific cable assembly challenges. Request a consultation to explore optimal solutions for your application.
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