VezeWire USA

Manufacturing Process

A disciplined path from first drawing review to tested assemblies on your dock — with quality gates you can audit.

  1. Engineering consultation with cable drawings and connector samples
    01

    Spec intake

    Consultation

    We review your drawings, connector callouts, volumes, and application environment so the quote and build plan match what you actually need on the floor.

    Requirements captured · open questions closed

  2. Design review of cable assembly drawings with precision measurement tools
    02

    DFM & validation

    Design review

    Engineering validates manufacturability, material selection, routing, and test coverage before anything hits the line — reducing rework after release.

    DFM feedback · BOM & process plan locked

  3. Technician building a prototype wire harness on a form board
    03

    First article

    Prototyping

    Rapid first-article builds prove fit, form, and function. You get a sample you can install and measure against, with changes folded back into the work instructions.

    First article approved · build notes updated

  4. Production floor assembly of multi-branch wire harnesses
    04

    Scale build

    Production

    Released assemblies run under controlled work instructions with in-process checks — cut, strip, terminate, route, and finish to the same standard every lot.

    In-process inspection · lot traceability

  5. Electrical continuity and quality testing of finished assemblies
    05

    Validation

    Testing

    Every assembly receives 100% continuity testing plus manual dimension and visual inspection before it is cleared for packing.

    100% continuity · visual & dimension pass

  6. Finished wire harnesses tagged, packed, and ready for shipment
    06

    Ship ready

    Delivery

    Finished lots ship with labeling, packaging, and documentation aligned to your program — ready for receiving, kitting, or line-side use.

    Docs complete · on-time release

Quality at every gate

Controls that travel with the build

Process discipline is how we keep medical, automotive, and industrial programs consistent from prototype through production release.

Ready to put a drawing through this process?

Share specifications and volumes — we will map the build path from consultation through tested delivery.